3D printing is a versatile technology with the potential to revolutionize nearly every industry. It’s capable of manufacturing any type of product, from plastic trinkets to intricate mechanical components. However, 3D printing isn’t an inexpensive process and it adds a high cost overrun for most manufacturers. This is where Daftbird’s 3D printed manufacturing system Flock comes in handy.
The Flock system provides manufacturers with an affordable way to integrate 3D printing into their existing production processes. The patented modular platform design makes it easy for even novice users to get started with 3D printing and the automation software can be used for simple as well as complex operations like adding resins, filaments and colorants.
The system can also be customized with a variety of add-ons including heating stations and CO 2 incubators. With its low initial investment, limited maintenance needs and fast return on investment, the Daftbird Flock 3D Printing System is definitely one worth looking into!
What is 3D printing?
3D printing is the process of creating a physical object by placing digital instructions for the production of the object using a 3D model as input. Basically, it’s printing in 3D. There are many applications of 3D printing, but it has become especially popular in the manufacturing industry as a cost-effective way to produce prototypes and short runs of custom parts.
There are two main types of 3D printers: Fused deposition modeling (FDM) machines and Selective Laser Sintering (SLS) machines. FDM is the more common type of 3D printer, which lays down layers of material to build up the printed object layer by layer.
Daftbird Flock 3D Printing System
Daftbird’s Flock is an affordable and effective 3D printing system for production environments. It’s a cost-effective way to integrate 3D printing into existing production processes by replacing traditional methods with 3D printing. The system can be configured with Daftbird’s range of automation and control hardware that can be used to integrate 3D printing into a wider range of production processes.
Why you need a 3D printing system?
3D printed parts are more durable than any other type of manufacturing parts, which is why they’re used in a range of industries. Outside of being more durable, 3D printed parts are also more customizable than conventional parts. For example, you can change the shape of the part. You can also change the materials used to create the part, or add custom features to the part.
With 3D printing, you don’t need to produce small batches of custom parts for customers. Instead, you can produce larger quantities of custom parts for internal use. This can be particularly helpful in industries like construction, where custom parts are common.
Installation and setup of the Daftbird Flack manufacturing system
The Daftbird Flock 3D Printing System is easy to install and set up. It can be installed in less than a day, depending on the manufacturer’s existing processes. The Daftbird Flock software provides an easy-to-use and intuitive user interface. It allows users to configure their 3D printing system, schedule jobs and monitor print jobs.
Add-ons such as heaters and incubators can be added to the Daftbird Flock system. With the Daftbird Flock, these add-ons can be integrated with the system’s software and hardware. The system also has a built-in water-cooling system, a feature that’s not found in most 3D printing systems.
Additive Manufacturing Processes in Daftbird Flock System
FDM: Most 3D printing systems use a FDM process to create plastic parts. With FDM, a liquid polymer is extruded from the machine using a nozzle. The nozzle creates a layer, which is then cured. Once the layer is cured, another layer is printed. SLM: SLM uses a laser to heat up a thin layer of metal powder and fuse it to the object part. SLM is an emerging 3D printing technology that’s gaining traction in the manufacturing industry.
It’s also better suited for metal parts, compared to FDM. SLM: SLM is a more advanced 3D printing process than FDM and SLM. Compared to FDM, it melts more of the powder and can create higher-quality parts. Casting: This process uses a polymer to create the part. Unlike FDM and SLM, the polymer is not melted, but solid. UP: UP is similar to SLS, except it uses ultraviolet light to cure the layer.
Benefits of using Daftbird Flock System
High print quality: Daftbird Flock 3D printing system’s build area is more than 10 times more efficient than other systems, which results in higher print quality. Fast turnaround: 3D printing systems are faster than conventional manufacturing methods like milling and drilling. This means it takes less time to produce an order and meet customers’ delivery deadlines.
High flexibility: 3D printing systems can be set up for multiple materials, printing materials and printing processes, which means it can be configured for different applications. Low maintenance: Unlike other types of manufacturing equipment, 3D printing systems don’t require any maintenance, so there’s no downtime. Cost-effective: 3D printing systems are much cheaper than traditional manufacturing methods.
How does the Daftbird Flock system work?
The Daftbird Flock system is an automated production system that uses a range of automation and control hardware to create parts. In the Daftbird Flock system, the extruder is driven by an actuator that moves the nozzle. A pressure sensor detects the build volume and feeds the filament into the nozzle.
A position sensor detects the printing position of the nozzle and feeds the current G-code. A computer then executes the G-code to control the extruder. The Daftbird Flock system has a modular design that allows it to be easily customized to meet a range of production requirements.
The extruder can be upgraded to produce materials with different melting points, like metals and composites. The build plate can be upgraded to print on different types of surfaces, like nylon, PEI and PEEK. The computer can be upgraded to serve multiple functions, like controlling the extruder and robot.
Final Words
Daftbird’s 3D printing system is a cost-effective way to integrate 3D printing into existing production processes. It’s capable of manufacturing any type of product, from plastic trinkets to intricate mechanical components. However, 3D printing isn’t an inexpensive process and it adds a high cost overrun for most manufacturers. This is where Daftbird’s Flock system comes in handy.
